Maintenance Engineering Handbook, Seventh Edition
by: Lindley R. Higgins, R. Keith Mobley, Darrin Wikoff
Abstract: Make your engineering project run smoother with the answer to all your planning problems. Maintenance Engineering Handbook is a one-stop source of answers on all maintenance engineering functions, from managing, planning, and budgeting to solving environmental problems. The Seventh Edition has been thoroughly revised with eleven all-new chapters along with complete updates of key sections.
Full details
Table of Contents
- A. ABOUT THE EDITORS
- B. FOREWORD
- C. PREFACE
- D. SI UNITS AND CONVERSION FACTORS
- 1. REDEFINING MAINTENANCE—DELIVERING RELIABILITY
- 2. INTRODUCTION TO THE THEORY AND PRACTICE OF MAINTENANCE
- 3. MAINTENANCE AND RELIABILITY ENGINEERING
- 4. COOPERATIVE PARTNERSHIPS
- 5. EFFECTIVE MAINTENANCE ORGANIZATIONS
- 6. OPERATING POLICIES OF EFFECTIVE MAINTENANCE
- 7. SIX SIGMA SAFETY: APPLYING QUALITY MANAGEMENT PRINCIPLES TO FOSTER A ZERO-INJURY SAFETY CULTURE
- 8. CORRECTIVE MAINTENANCE
- 9. RELIABILITY-BASED PREVENTIVE MAINTENANCE
- 10. PREDICTIVE MAINTENANCE
- 11. RELIABILITY-CENTERED MAINTENANCE
- 12. TOTAL PRODUCTIVE MAINTENANCE
- 13. MAINTENANCE REPAIR AND OPERATIONS—STOREROOM EXCELLENCE
- 14. COMPUTERIZED PLANNING AND SCHEDULING
- 15. COMPUTER-BASED MAINTENANCE MANAGEMENT SYSTEMS
- 16. ECONOMICS OF RELIABILITY
- 17. WORK MEASUREMENT
- 18. RATING AND EVALUATING MAINTENANCE WORKERS
- 19. WORK SIMPLIFICATION IN MAINTENANCE
- 20. ESTIMATING REPAIR AND MAINTENANCE COSTS
- 21. KEY PERFORMANCE INDICATORS
- 22. MAINTENANCE ENGINEER’S TOOLBOX
- 23. ROOT CAUSE ANALYSIS
- 24. MAINTENANCE OF LOW-SLOPED MEMBRANE ROOFS
- 25. CONCRETE INDUSTRIAL FLOOR SURFACES: DESIGN, INSTALLATION, REPAIR, AND MAINTENANCE
- 26. MAINTENANCE AND CLEANING OF BRICK MASONRY STRUCTURES
- 27. MAINTENANCE OF ELEVATORS AND SPECIAL LIFTS
- 28. AIR-CONDITIONING EQUIPMENT
- 29. VENTILATING FANS AND EXHAUST SYSTEMS
- 30. DUST-COLLECTING AND AIR-CLEANING EQUIPMENT
- 31. PLAIN BEARINGS
- 32. ROLLING-ELEMENT BEARINGS
- 33. FLEXIBLE COUPLINGS FOR POWER TRANSMISSION
- 34. CHAINS FOR POWER TRANSMISSION
- 35. CRANES: OVERHEAD AND GANTRY
- 36. CHAIN HOISTS
- 37. BELT DRIVES
- 38. MECHANICAL VARIABLE-SPEED DRIVES
- 39. GEAR DRIVES AND SPEED REDUCERS
- 40. RECIPROCATING AIR COMPRESSORS
- 41. VALVES
- 42. PUMPS: CENTRIFUGAL AND POSITIVE DISPLACEMENT
- 43. ELECTRIC MOTORS
- 44. MAINTENANCE OF MOTOR CONTROL COMPONENTS
- 45. MAINTENANCE OF INDUSTRIAL BATTERIES (LEAD-ACID, NICKEL-CADMIUM, NICKEL-IRON)
- 46. MECHANICAL INSTRUMENTS FOR MEASURING PROCESS VARIABLES
- 47. ELECTRICAL INSTRUMENTS FOR MEASURING, SERVICING, AND TESTING
- 48. VIBRATION: ITS ANALYSIS AND CORRECTION
- 49. AN INTRODUCTION TO THERMOGRAPHY
- 50. TRIBOLOGY
- 51. THE ORGANIZATION AND MANAGEMENT OF LUBRICATION
- 52. LUBRICATING DEVICES AND SYSTEMS
- 53. PLANNING AND IMPLEMENTING A GOOD LUBRICATION PROGRAM
- 54. CORROSION CONTROL
- 55. INDUSTRIAL CHEMICAL CLEANING METHODS
- 56. PAINTING AND PROTECTIVE COATINGS
- 57. PIPING
- 58. SCAFFOLDS AND LADDERS
- 59. ARC WELDING IN MAINTENANCE
- 60. GAS WELDING IN MAINTENANCE
Tools & Media
Expanded Table of Contents
-
A.
ABOUT THE EDITORS
-
B.
FOREWORD
-
C.
PREFACE
- D. SI UNITS AND CONVERSION FACTORS
- 1. REDEFINING MAINTENANCE—DELIVERING RELIABILITY
- 2. INTRODUCTION TO THE THEORY AND PRACTICE OF MAINTENANCE
- 3. MAINTENANCE AND RELIABILITY ENGINEERING
- 4. COOPERATIVE PARTNERSHIPS
- 5. EFFECTIVE MAINTENANCE ORGANIZATIONS
- 6. OPERATING POLICIES OF EFFECTIVE MAINTENANCE
- 7. SIX SIGMA SAFETY: APPLYING QUALITY MANAGEMENT PRINCIPLES TO FOSTER A ZERO-INJURY SAFETY CULTURE
- 8. CORRECTIVE MAINTENANCE
-
9.
RELIABILITY-BASED PREVENTIVE MAINTENANCE
- INFORMATION COLLECTION
- SYSTEM ANALYSIS
- IDENTIFICATION OF SYSTEMS
- IDENTIFICATION OF SYSTEM FUNCTIONS
- SELECTION OF SYSTEMS
- SYSTEM FUNCTIONAL FAILURES AND CRITICALITY RANKING
- IDENTIFICATION OF FUNCTIONALLY SIGNIFICANT ITEMS
- FUNCTIONALLY SIGNIFICANT ITEM FAILURE ANALYSIS
- MAINTENANCE TASK SELECTION (DECISION LOGIC TREE ANALYSIS)
- TASK DETERMINATION
- PARALLELING AND DEFAULT LOGIC
- MAINTENANCE TASKS
- TASK FREQUENCIES OR INTERVALS
-
10.
PREDICTIVE MAINTENANCE
- DEFINITION OF PREDICTIVE MAINTENANCE
- TOTAL PLANT MANAGEMENT
- MAINTENANCE MANAGEMENT
- PRODUCTION MANAGEMENT
- QUALITY IMPROVEMENT
- PREDICTIVE MAINTENANCE TECHNIQUES
- VIBRATION MONITORING
- THERMOGRAPHY
- TRIBOLOGY
- PROCESS PARAMETERS
- ELECTRIC MOTOR ANALYSIS
- VISUAL INSPECTION
- ULTRASONIC MONITORING
- OPERATING DYNAMICS ANALYSIS
- OTHER TECHNIQUES
- PROGRAM COSTS
- VIBRATION MONITORING
- THERMOGRAPHY
- TRIBOLOGY
- ULTRASONICS
- BENEFITS
- 11. RELIABILITY-CENTERED MAINTENANCE
- 12. TOTAL PRODUCTIVE MAINTENANCE
-
13.
MAINTENANCE REPAIR AND OPERATIONS—STOREROOM EXCELLENCE
- OBJECTIVES OF INVENTORY
- TYPES OF INVENTORY
- BEST PRACTICES INVENTORY MANAGEMENT
- BARRIERS TO BEST PRACTICE INVENTORY MANAGEMENT
- INVENTORY CONTROL
- REPLACEMENT ASSET VALUE
- RISK MANAGEMENT
- LOSS ELIMINATION
- INVENTORY CRITICALITY
- STOCKING LEVELS
- CARRYING COST
- STOREROOM MANAGEMENT
- STOREROOM OPERATION
- COMPUTERIZED MAINTENANCE MANAGEMENT SYSTEMS
-
14.
COMPUTERIZED PLANNING AND SCHEDULING
- WHY COMPUTERIZE MAINTENANCE MANAGEMENT?
- ORGANIZING FOR COMPUTERIZATION
- IMPLEMENTATION OF A COMPUTERIZED MAINTENANCE MANAGEMENT PROGRAM
- OPERATING CHARACTERISTICS OF A GOOD SYSTEM
- WORK ORDER SYSTEM
- PRIORITY SYSTEM
- PLANNING PROCEDURE DEFINED
- SCHEDULING PROCEDURE DEFINED
- PLANNING FOLLOW-UP
- ANALYSES AND REPORTS
- 15. COMPUTER-BASED MAINTENANCE MANAGEMENT SYSTEMS
- 16. ECONOMICS OF RELIABILITY
-
17.
WORK MEASUREMENT
- 18. RATING AND EVALUATING MAINTENANCE WORKERS
- 19. WORK SIMPLIFICATION IN MAINTENANCE
-
20.
ESTIMATING REPAIR AND MAINTENANCE COSTS
- PREREQUISITES FOR ESTIMATING MAINTENANCE COST
- CLASSIFYING THE JOB
- HOW THE ESTIMATES WILL BE USED
- WHO WILL PREPARE THE ESTIMATES
- ESTIMATING TECHNIQUES FOR LABOR COST
- HOW TO SELECT APPROPRIATE ESTIMATING TECHNIQUES FOR LABOR COST
- ESTIMATING TECHNIQUES FOR MATERIAL COST
- ESTIMATING TECHNIQUES FOR OVERHEAD COST
- TRAINING ESTIMATORS
- SUMMARY
- 21. KEY PERFORMANCE INDICATORS
- 22. MAINTENANCE ENGINEER’S TOOLBOX
-
23.
ROOT CAUSE ANALYSIS
- CONCEPT AND METHODOLOGY
- MANAGING PROBLEM-SOLVING PROCESS
- THE RCA PROCESS
- FORMAL PROCESS
- ROOT CAUSE ANALYSIS METHODOLOGY
- IDENTIFYING A POTENTIAL RCA EVENT
- CLARIFY THE PROBLEM
- CONFIRM THE FACTS
- IS ROOT CAUSE ANALYSIS REQUIRED
- DESIGN REVIEW
- CAN PROBLEM BE RESOLVED BASED ON DESIGN REVIEW
- APPLICATION REVIEW
- CAN PROBLEM BE SOLVED BASED ON APPLICATION REVIEW
- ORGANIZE YOUR THOUGHTS
- INCIDENT CLASSIFICATION
-
24.
MAINTENANCE OF LOW-SLOPED MEMBRANE ROOFS
- RECORD KEEPING
- CONVENTIONAL BUILT-UP ROOFING MEMBRANES
- MODIFIED BITUMEN ROOFING MEMBRANES
- SINGLE-PLY ROOFING MEMBRANES
- PROTECTED ROOF MEMBRANE ASSEMBLIES
- ROOF SURVEY AND DEFECT IDENTIFICATION
- ROOF REPAIR MATERIALS
- EMERGENCY ROOF LEAK DETECTION AND REPAIRS
- PERMANENT REPAIRS
- MAINTENANCE PREVENTION
- REROOFING
- 25. CONCRETE INDUSTRIAL FLOOR SURFACES: DESIGN, INSTALLATION, REPAIR, AND MAINTENANCE
- 26. MAINTENANCE AND CLEANING OF BRICK MASONRY STRUCTURES
- 27. MAINTENANCE OF ELEVATORS AND SPECIAL LIFTS
- 28. AIR-CONDITIONING EQUIPMENT
-
29.
VENTILATING FANS AND EXHAUST SYSTEMS
- FAN AND FLOW FUNDAMENTALS
- TERMINOLOGY AND DEFINITIONS
- USING PUBLISHED PERFORMANCE DATA
- FAN-PERFORMANCE LAWS
- TYPES OF FANS AND RECOMMENDED USES
- SELECTING FANS FOR SEVERE DUTY
- HANDLING FLAMMABLE GASES OR VAPORS
- FAN NOISE
- FAN VOLUME-CONTROL DEVICES
- FAN INSTALLATION
- SAFETY AND PROTECTIVE DEVICES
- PERIODIC INSPECTION
- FAN TROUBLES
- 30. DUST-COLLECTING AND AIR-CLEANING EQUIPMENT
- 31. PLAIN BEARINGS
- 32. ROLLING-ELEMENT BEARINGS
- 33. FLEXIBLE COUPLINGS FOR POWER TRANSMISSION
- 34. CHAINS FOR POWER TRANSMISSION
- 35. CRANES: OVERHEAD AND GANTRY
- 36. CHAIN HOISTS
-
37.
BELT DRIVES
- GENERAL
- V-BELT TYPES AND NOMINAL DIMENSIONS
- V-BELT APPLICATION GUIDELINES
- V-BELT SHEAVE INSTALLATION PROCEDURE
- MAINTENANCE
- BELT TENSION
- TROUBLESHOOTING V-BELTS
- SYNCHRONOUS BELTS
- SYNCHRONOUS BELT TOOTH PROFILES
- SYNCHRONOUS BELT NOMENCLATURE
- SYNCHRONOUS SPROCKETS
- SYNCHRONOUS APPLICATION GUIDELINES
- SYNCHRONOUS BELT INSTALLATION
- MAINTENANCE
- BELT TENSION
- TROUBLESHOOTING SYNCHRONOUS BELTS
- 38. MECHANICAL VARIABLE-SPEED DRIVES
- 39. GEAR DRIVES AND SPEED REDUCERS
-
40.
RECIPROCATING AIR COMPRESSORS
- 41. VALVES
- 42. PUMPS: CENTRIFUGAL AND POSITIVE DISPLACEMENT
- 43. ELECTRIC MOTORS
-
44.
MAINTENANCE OF MOTOR CONTROL COMPONENTS
- CONTROL COMPONENTS
- QUALIFIED PERSONNEL
- CONTROL COMPONENT ENCLOSURES
- PREVENTIVE MAINTENANCE
- POWER CIRCUIT COMPONENTS
- MOTOR CONTROLLERS
- CONTACTOR INSPECTION
- DISCONNECT DEVICES
- STARTING AND SPEED-REGULATING RHEOSTATS FOR MOTORS
- DRUM CONTROLLERS
- EQUIPMENT GROUNDING
- CONTROL CIRCUIT COMPONENTS
- MAINTENANCE OF MOTOR CONTROLLERS AFTER A FAULT
- MAINTENANCE OF MOTOR CONTROL CENTERS
- 45. MAINTENANCE OF INDUSTRIAL BATTERIES (LEAD-ACID, NICKEL-CADMIUM, NICKEL-IRON)
-
46.
MECHANICAL INSTRUMENTS FOR MEASURING PROCESS VARIABLES
- PROCESS MONITORING
- PROCESS CONTROL
- TYPES OF INSTRUMENTS
- MECHANICAL FLOWMETERS
- MEASUREMENT OF TOTAL FLOW
- LIQUID-LEVEL MEASUREMENT
- MECHANICAL-PRESSURE INSTRUMENTS
- TYPES OF INSTRUMENTS
- ACTUATING ELEMENTS FOR PRESSURE GAGES
- FILLED-SYSTEM THERMOMETERS
- HUMIDITY MEASUREMENT
- PNEUMATIC TRANSMISSION SYSTEMS
- PNEUMATIC PRESSURE AND TEMPERATURE TRANSMITTERS
- MINIATURE MECHANICAL INSTRUMENTS
- MAINTENANCE OF MECHANICAL INSTRUMENTS
- THERMOMETERS
- PRESSURE GAGES
- RELATIVE–HUMIDITY-MEASURING INSTRUMENTS
- 47. ELECTRICAL INSTRUMENTS FOR MEASURING, SERVICING, AND TESTING
-
48.
VIBRATION: ITS ANALYSIS AND CORRECTION
- VIBRATION ANALYSIS FOR PREDICTIVE MAINTENANCE
- OTHER USES OF VIBRATION ANALYSIS
- WHAT IS VIBRATION?
- CAUSES OF MACHINE VIBRATION
- CHARACTERISTICS OF VIBRATION
- MONITORING PARAMETERS FOR PLANT MACHINERY
- MACHINERY DYNAMICS
- COMMON FAILURE MODES
- DATABASE DEVELOPMENT
- INSTRUMENTS FOR VIBRATION MEASUREMENT
- GETTING STARTED
- 49. AN INTRODUCTION TO THERMOGRAPHY
- 50. TRIBOLOGY
- 51. THE ORGANIZATION AND MANAGEMENT OF LUBRICATION
- 52. LUBRICATING DEVICES AND SYSTEMS
- 53. PLANNING AND IMPLEMENTING A GOOD LUBRICATION PROGRAM
- 54. CORROSION CONTROL
- 55. INDUSTRIAL CHEMICAL CLEANING METHODS
-
56.
PAINTING AND PROTECTIVE COATINGS
- MAINTENANCE PAINTING: WHY?
- BENEFITS TO MAINTENANCE PAINTING
- MAINTENANCE PAINTING: SURVEY
- MAINTENANCE PAINTING FOR BEAUTIFICATION, AESTHETICS, OR AWARENESS
- MAINTENANCE PAINTING FOR CORROSION PROTECTION OR PLANT LIFE EXTENSION
- MAINTENANCE PAINTING FOR THE PREVENTION OF PRODUCT CONTAMINATION
- MAINTENANCE PAINTING FOR ENCAPSULATION OR AFTER REMOVAL OF LEAD-BASED PAINTS
- MAINTENANCE PAINTING FOR SAFETY AWARENESS
- MATERIAL SELECTION
- SURFACE-TOLERANT COATINGS
- GENERIC TYPES OF COATINGS OR PAINTS
- SURFACE PREPARATION
- APPLYING PAINT
- INSPECTIONS
- SAFETY
- THE PAINTERS
-
57.
PIPING
-
58.
SCAFFOLDS AND LADDERS
- STEPLADDERS AND EXTENSION LADDERS
- LADDER GROUPS
- LADDER SAFETY RULES
- SCAFFOLDING
- WELDED ALUMINUM SCAFFOLDS
- WELDED SECTIONAL STEEL SCAFFOLDS
- SAFETY SWINGING SCAFFOLDS
- TUBE AND COUPLER SCAFFOLDS (STEEL AND ALUMINUM)
- MODULAR SYSTEMS SCAFFOLDS
- SPECIAL-DESIGN SCAFFOLDS
- OSHA SCAFFOLDING CHECKLIST
- APPLICATION
-
59.
ARC WELDING IN MAINTENANCE
- THE ROLE OF WELDING IN A MAINTENANCE DEPARTMENT
- SHIELDED METAL ARC WELDING (SMAW)
- FLUX-CORED ARC WELDING (FCAW)
- SUBMERGED ARC WELDING (SAW)
- GAS-SHIELDED METAL ARC WELDING (GMAW)
- GAS TUNGSTEN ARC WELDING (GTAW)
- OXYACETYLENE CUTTING
- AIR-CARBON ARC CUTTING AND GOUGING
- PLASMA ARC CUTTING
- WELDING PROCEDURES
- QUALIFICATION OF WELDERS
- OTHER WELDING PROCESSES
- BASE METALS
- CONTROL OF DISTORTION
- SUBMERGED ARC WELDING (SAW): EQUIPMENT, ELECTRODES, AND FLUX
- SPECIAL APPLICATIONS
- SELECTION AND MAINTENANCE OF EQUIPMENT
- INSTALLATION OF EQUIPMENT
- EQUIPMENT OPERATION AND MAINTENANCE
- SAFETY
- In addition, the following booklets and pocket guides are available from The Lincoln Electric Company, Book Division, P. O. Box 17035, Cleveland, OH 44177-0035.
- 60. GAS WELDING IN MAINTENANCE
Book Details
Title: Maintenance Engineering Handbook, Seventh Edition
Publisher: : New York, Chicago, San Francisco, Lisbon, London, Madrid, Mexico City, Milan, New Delhi, San Juan, Seoul, Singapore, Sydney, Toronto
Copyright / Pub. Date: 2008, 2002, 1995, 1988, 1977, 1966, 1957 The McGraw-Hill Companies, Inc.
ISBN: 9780071546461
Authors:
Lindley R. Higgins
was an engineering consultant.
R. Keith Mobley
is principle of Life Cycle Engineering.
Darrin Wikoff
is Senior Reliability Consultant.
Description: Make your engineering project run smoother with the answer to all your planning problems. Maintenance Engineering Handbook is a one-stop source of answers on all maintenance engineering functions, from managing, planning, and budgeting to solving environmental problems. The Seventh Edition has been thoroughly revised with eleven all-new chapters along with complete updates of key sections.
Required field
